The Key To China'S Chemical Fiber Industry Is "Flowering Of Old Trees" In Xiaoshan

World clothing shoes and hats, it is understood that the Xiaoshan district government in the future development plan, still the textile and chemical fiber industry as a leading industry.

"This year, the Xiaoshan district government has made two major initiatives: first, to actively build the ynong town" national high end fiber industry cluster demonstration zone ". Through the gradient pfer, the high-end manufacturing demonstration plant will be placed in the park as a sample to drive the pformation and upgrading of the entire Xiaoshan chemical fiber industry. Two, we should speed up the" cage cage for birds "in the Yamen town of the chemical fiber City, and build a base for the raw materials related to chemical fiber as a supporting Park in Yamen Town, so as to upgrade the old chemical fiber industrial base.

Wei Daqing, deputy district head of Xiaoshan District, not only let people see a better picture of Xiaoshan chemical fiber industry in the future, but also let more people perceive the "manufacturing industry" to give a strong "new kinetic energy" to the regional economic development of a region.

Xiaoshan chemical fiber industry, "old trees bloom", the textile and chemical fiber industry will soon be upgraded.

Whether from the industrial scale and overall strength, or from the development level of leading enterprises, Xiaoshan is the "heavy land" of China's chemical fiber industry.

At present, Hangzhou Xiaoshan chemical fiber production capacity reaches 10 million 953 thousand tons, accounting for 22.16% of the total national chemical fiber, accounting for 14.02% of the world's total chemical fiber.

Among them, the capacity of Xiaoshan area is 4 million 378 thousand tons, accounting for 40.71% of the total capacity. The products are mainly polyester and nylon, and the production capacity is 4 million 78 thousand tons / year and 280 thousand tons / year respectively.

Outside the area (Xiaoshan area enterprise built base) production capacity of 6 million 575 thousand tons / year, the product is mainly polyester, viscose fiber, production capacity is 6 million 250 thousand tons / year, 300 thousand tons / year.

Gao Yong, Secretary General of China Textile Industry Federation, commented on the development of Xiaoshan chemical fiber industry.

As one of the earliest, most developed and successful industrial bases of textile industry after China's reform and opening up, it plays a strong leading role in the national textile and chemical fiber industry.

He believed that after the textile industry entered the "13th Five-Year", China should accelerate the pformation from a large textile nation to a strong textile power. Under this background, the upgrading and development of Xiaoshan's textile and chemical fiber industry is imperative.

In fact, in order to polish the traditional economic signs and let the old trees blossom, this year the Zhejiang provincial Party committee and the provincial government put forward a plan to pform and upgrade traditional industries, and make Xiaoshan one of the 21 traditional manufacturing pformation and upgrading experiments.

Then, where to upgrade Xiaoshan chemical fiber industry and how to improve it?

Transformation and upgrading is imminent.

"Textile and chemical fiber industry, as the traditional leading industry in Xiaoshan, is not only large in scale and wide in industry chain, but also has many leading enterprises, obvious advantages of cluster and strong comprehensive competitiveness."

Wang Jianyong, Secretary of the Party committee and Secretary of Xiaoshan Bureau of letters, summed up the advantages of Xiaoshan chemical fiber industry in one sentence.

It is understood that at present, there are 374 chemical fiber enterprises above Designated Size in Xiaoshan, of which 2 have annual sales volume of more than ten billion yuan, and 5 enterprises have annual sales volume of more than 5 billion yuan.

In 2016, the sales value of textile and chemical fiber industry in Xiaoshan District amounted to 96 billion 500 million yuan, accounting for 1/3 of the total industrial output value of the whole region.

As the largest chemical fiber production base in the country, Xiaoshan has the advantages of a complete industrial chain. At present, PTA, CPL and PTMEG production units have been built to provide sufficient raw material guarantee for the chemical fiber enterprises in Xiaoshan area, forming a more perfect and characteristic industrial chain structure, including raw materials, chemical fiber, weaving, dyeing and clothing, and knitting, warp knitting, embroidery and home textiles.

At the same time, Hengyi group, Rongsheng group's PTA production capacity and technology level is the world leader; Hengyi group and Sinopec co construction of caprolactam (CPL) project, and vigorously develop petroleum refining projects in Brunei; the successful acquisition of Canadian wood pulp enterprises by Rongli group; Rongsheng Group invested 20 billion 600 million yuan to build 2 million tons aromatics project.

It can be found that these leading enterprises are actively extending to the upstream of the industrial chain, making the industrial chain more perfect.

In 2017, Hengyi group and Rongsheng group were listed as "the top 500 Chinese enterprises". Xinghui chemical fiber and flourishing group were listed as "the top 500 private enterprises in China". These leading enterprises are playing a leading role in the chemical fiber industry in Xiaoshan while constantly consolidating their own strength.

While remarkable achievements have been made in industrial development, there are also some "short boards" in Xiaoshan chemical fiber industry.

According to Wang Huaping, vice president of the Research Institute of Donghua University, the bottleneck that restricts the further development of Xiaoshan chemical fiber industry is mainly reflected in the following aspects: in the industrial structure, the proportion of general synthetic fiber is too large and the high-performance fiber is missing; in terms of capacity, the capacity before 2005 accounted for 39% of the existing capacity; the old production capacity did not have market competitiveness; the proportion of quality production capacity had yet to be improved; in terms of innovation capability, there was still a gap between the research and development expenditure of the main business, the proportion of new product output value, and the authorized amount of invention patent, etc.

Overcapacity, focusing on scale expansion and low-cost competition still exist.

Li Lingshen, vice president of China Textile Industry Federation and President of China Association of textile industry, said that if China wants to become a world fiber power, it will have an advantage in 3 aspects: total quantity, differential rate and high performance fiber proportion.

He said that at present, the development thinking of Xiaoshan chemical fiber industry mainly based on polyester filament is facing the challenges of growth and sustainable development, the challenge of value chain integration, the challenge of new manufacturing mode and business mode, and the challenge of disruptive technology to industrial shocks.

Wei Daqing, deputy district head of Xiaoshan District, pointed out the urgency of pformation and upgrading of Xiaoshan chemical fiber industry from the perspective of industrialization and urbanization.

He said that at present, Xiaoshan is facing the historical opportunity of "post summit and the former Asian Games", the strategic opportunities for the construction of the Great Bay area, the development of the Yangtze River, and the opportunities for revitalization of the new round of technological revolution, industrial pformation, airport economy and financial harbors, etc., so as to push forward the urban renewal and reconstruction, industrial vacant reconstruction and urban functional reorganization. The pformation and upgrading of Xiaoshan's traditional manufacturing industry, represented by textile chemical fiber, is imminent.

Clear up your mind and continue to be strong.

Aiming at some practical problems existing in Xiaoshan chemical fiber industry, what aspects should we seek to break through and how to break through?

Li Shuirong, chairman of Rongsheng group, said that the future goal of Xiaoshan chemical fiber is to be strong. In the future development, Xiaoshan's location competitive advantage is very important.

In addition, chemical fiber enterprises should constantly innovate, eliminate low-end products, and continuously improve the quality of products. At the same time, they should pay more and more attention to energy conservation and emission reduction, and be willing to shoulder certain social responsibilities.

In terms of product innovation, Xiang Xingfu, chairman of Xinghui group, shares the same view with Li Shuirong.

He said that in recent years, Xing Hui group has achieved improvement and stability in product quality through continuous improvement in innovation and technology.

At the same time, in the expansion of new capacity, he stressed that although the scale of the domestic chemical fiber industry market is large, we still have to control its growth rate.

As one of the few enterprises engaged in research and development of functional fiber in Xiaoshan, Shen Guofeng, chairman of Zhejiang Donghua Fiber Manufacturing Co., Ltd., talked about his own experience from the perspective of differential design.

He believed that the first 10 years were the golden 10 years of the development of the chemical fiber industry. The demand for talent knowledge and the tightness of the upstream and downstream industries were higher, which led to the large scale of Xiaoshan chemical fiber industry. However, the total amount of differentiated and functional fibers was not large.

Under the constraint of environment and resource carrying capacity, the mode of development relying on scale expansion is not sustainable. It is the only way to improve the added value of products and improve the technological content.

As a representative of printing and dyeing enterprises, Li Bin, chairman of the three yuan holding group, pointed out from the angle of R & D investment and upstream and downstream cooperation that dyeing and printing is at the end of the industrial chain of textile industry, which accounts for a relatively small proportion and is more and more constrained by environmental protection. In the future, it is impossible to expand production on a large scale, and can only start with capacity and increase investment in product development.

In addition, only the development of the upper and lower industry chains can achieve greater progress.

As an intermediate part of textile industry, printing and dyeing industry has a certain degree of sensitivity to the market trend of downstream garments, but it also requires close cooperation between upstream fiber materials enterprises in order to continuously improve the added value of products.

Jiang Shicheng, academician of the Chinese Academy of engineering, also put forward suggestions on the next step development of Xiaoshan chemical fiber industry: first, upgrading the product quality through differential and functional products; two, controlling the total amount, saving energy and reducing consumption, developing new varieties, and enterprises should not blindly expand production capacity, eliminate outdated production capacity quickly, control the total production capacity, put money into technological pformation; three, integrate upstream and downstream development, further reduce costs; and four, rely on innovation and development.

We should upgrade traditional industries, increase the development of differentiated products, and develop large-scale intelligent manufacturing.

Big guys play the "leader effect"

It is worth mentioning that in recent years, on the road of pformation and upgrading, Xiaoshan chemical fiber enterprises, represented by Heng Yi group and Rongsheng group, have gone out of their own way and made good demonstration samples.

Among them, Hengyi group's thinking is upstream industry chain expansion + downstream M & A + intelligent pformation and upgrading.

According to Ni Defeng, CEO of Hengyi group, with Hengyi Brunei PMB project, Hengyi went to the upstream to develop the refinery plate to enhance the ability to resist cyclical fluctuations in economic fluctuations.

In terms of M & A, this year, Hengyi group has acquired and restarted the original Hongjian, the original Longteng chemical fibre and the original Minghui chemical fiber by accelerating the acquisition and restarting of the original Hongjian, the original Longming chemical fiber and the original Ming Hui chemical fiber in order to speed up the scale expansion and the overall layout of the polyester plate.

Through a series of acquisitions, the annual production capacity of Hengyi group has expanded to 4 million 800 thousand tons, and the capacity of DTY has increased to 600 thousand tons.

In terms of intelligent pformation, Hengyi group has vigorously promoted the practical application of the industrial 4 intelligent manufacturing mode in recent years, creating a model of "two integration", accelerating technological pformation, establishing intelligent production workshop and three-dimensional warehouse, realizing automation, informalization and product differentiation and branding of the production process.

"Hengyi group's breakthrough in the process of integration is to make the chemical fiber bigger and the foundation firmly.

In terms of mergers and acquisitions, the 3 projects this year are just the beginning.

In the area of intelligent manufacturing and Internet marketing, we have been exploring the innovation of business models.

Ni Defeng emphasized.

Rongsheng group goes out of the way similar to Hengyi.

The company put forward a development strategy of "one vertical and one horizontal", extending vertically to the upstream, forming a more complete industrial chain, speeding up scientific and technological innovation horizontally, and focusing on upgrading and upgrading traditional industries.

Li Shuirong introduced: "Rongsheng polyester polyester can maintain profitability in the severe market situation. In addition to the group's perfect upstream and downstream industry chain as a guarantee, it is also closely related to our upgrading and upgrading of the existing chemical fiber industry."

It is understood that Rong Sheng started Intelligent Building 5 years ago.

Its machine replacement equipment has been put into operation since 2011, and has been basically installed and put into operation.

After the equipment is put into use, the labor force can be reduced by about 40%, and the corresponding workshop can even achieve "no man's management". According to the current salary level, the labour cost can be saved by about 20 million yuan per year.

In addition, "machine substitution" avoids the damage caused by manual handling and operation, and improves the quality of products substantially.

Li Shuirong said: "creating an unmanned workshop and realizing intelligent production is the highlight of Rongsheng.

In the spinning link of Shengyuan differential fiber project, the company invested 250 million yuan to introduce 4 sets of high-end industrial automation equipment in Germany.

This equipment has the function of fully automatic integration of winding, automatic drop, pportation, detection, intermediate three-dimensional storage and packaging. It has the most advanced international level and is the first intelligent automatic pipeline system in China.

Wang Tiankai, former chairman of the China Federation of textile industry, believes that in the pformation and upgrading of the industry, the whole industry has been highly concerned about the upgrading of Xiaoshan's chemical fiber industry. Hengyi and Rongsheng's efforts have set an example for the Xiaoshan chemical fiber industry and even the entire textile industry.

Of course, besides the efforts of the enterprises, the attitude and support of the government are also crucial.

"China's chemical fiber industry is like" Chinese table tennis ". Any product produced at a county level can be taken out for comparison.

But the status quo is often, some places do not like to play table tennis, but to play football.

Duan Xiaoping, vice president of China Textile Industry Federation and President of China Chemical Fiber Industry Association, used a joke to show the "strange phenomena" existing in some regions of our country in economic development.

Fortunately, the Xiaoshan government understands the importance of strengthening the competitive industries and playing table tennis.

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