Taikang County: Intelligent Brand Building, 100 Billion Level Textile And Clothing Industry Cluster

In addition to the reputation of "city of good people" and "hometown of boilers", Taikang also has a beautiful business card - "Yincheng", which is famous for its rich cotton production. A series of honors such as "China's emerging textile industry base county", "China's famous cotton textile city", "China's filament weaving industry base" and "cotton textile industry cluster innovation and development demonstration area" highlight the strength of this "Silver City" textile and clothing industry, and a number of well-known enterprises are gradually emerging, promoting the high-quality leap forward development of the industry.

Walking into the intelligent spinning workshop of Yinxin cotton industry area B in Taikang County, you can see that in the long workshop, rows of spinning machines roar, tens of thousands of spindles rotate at high speed, conveying, changing coils, jointing and testing Each process is carried out automatically and orderly. Strangely, in such a large workshop, few workers can be seen, which is not the traditional impression of "ten thousand workers factory".

"It operates 24 hours a day, and a worker can control and watch 20 machines at the same time, which greatly improves the production efficiency and reduces the amount of labor of workers." Zhang Dongsen, the production director of Yinxin cotton industry, introduced 18 German and Japanese advanced production lines successively in the intelligent spinning workshop of Yinxin cotton industry area B, and the monthly production capacity of 10000 spindles is 30% higher than that of the same industry in China.

It is understood that Yinxin cotton industry settled in the industrial cluster area of Taikang County in 2013 with a total investment of 960 million yuan to build a spinning factory with a total scale of 300000 spindles. It is a first-class intelligent spinning factory with high production capacity, low cost and pollution-free in China. "Over the years, with the support of Taikang county Party committee and county government, the company's production and operation indicators have been steadily improved year by year, with an annual output value of 380 million yuan in 2020, a tax creation of 35 million yuan, a local employment of more than 600 people, and a wage expenditure of more than 30 million yuan. Yinxin cotton industry adheres to the high-quality development concept of "scientific and technological innovation", combined with the advantages of Taikang County dominated by the textile industry, through intelligent transformation and upgrading, the number of workers per 10000 spindles has been reduced from about 100 before to less than 15 now, achieving high productivity, less labor and high quality. " Yinxin cotton industry chairman Li Yangguang introduced.

At present, Yinxin cotton industry has high-end intelligent production lines at home and abroad, and is equipped with advanced spinning systems such as domestic leading blowing carding unit and coarse and fine spinning unit, as well as the international leading single spindle detection system to monitor the production process and product quality in an all-round way. From 2018 to 2020, the company has won the honorary titles of "intelligent workshop" and "intelligent chemical plant" at provincial level. Many times by the National Textile Industry Association and Henan Textile Industry Association as the industry "intelligent spinning workshop" benchmark enterprises for observation and industry exchanges.

Yinxin cotton industry is just a microcosm of the development of Taikang textile industry. In recent years, based on the advantages of human resources and textile industry foundation and relying on the industrial cluster area of Taikang County, Taikang county has made great efforts to cultivate textile and garment industrial clusters, adhere to the promotion of industrial transformation and upgrading by innovation, improve the overall level of the industry, guide the leading industrial clusters to develop into large-scale, brand-oriented and cluster oriented, and realize the evolution of clusters from small to large, from weak to strong, from scattered to aggregated.

From "scattered" to "gathered", industrial clusters radiate new vitality of the industry

Taikang County scientifically formulates the development plan, constructs the textile and clothing 100 billion level industrial cluster, strives to create a complete industrial chain, gives full play to the main role of enterprises in attracting investment, highlights the investment promotion by business and industrial chain, guides enterprises to study and analyze the industrial chain, draws the investment map, and strengthens the supplementary chain investment promotion. Haosheng textile and Yinxin cotton Co., Ltd. can install 100000 spindles in one spinning workshop; Shenghong textile introduces 5000 advanced water jet weaving looms in China, with the largest scale of similar projects in the province.

At the same time, Taikang County focuses on promoting the construction of leading industry projects. A number of strong chain extension projects such as Henan Runtai textile and apparel industrial park with an investment of 3 billion yuan and the industrial consortium project of ouqide group with an investment of 2.1 billion yuan have been smoothly promoted. A number of major investment projects, such as the laisser fiber project with an investment of 3 billion yuan, and the textile and garment storage logistics park project, are under negotiation. Gradually form a complete industrial chain of "R & D - spinning - weaving - fabric - clothing - market - Logistics", and the cluster effect is obvious.

In 2020, there are 83 projects settled in Taikang textile and garment industry cluster, with 1.76 million spindles of textile put into production and under construction, 10000 sets of air jet, water jet and disc looms, and annual processing capacity of 600 million pieces of clothing. The cluster effect of "national influential differential yarn and elastic fabric production line" has been formed, which has made due contribution to the implementation of "10 million" billion level advantageous industrial cluster cultivation project in Henan Province.

From "system" to "wisdom" to promote high quality development of the industry

What is the secret of the high quality and leapfrog development of Taikang textile and garment industry? Taikang county around the "intelligent, green, technical" solidly promote the "three major transformation". Successfully realize the perfect transformation from "manufacturing" to "intelligent manufacturing"!

Pay attention to the introduction of intelligent equipment. Guide enterprises to apply automation and intelligent equipment, and build intelligent workshops and intelligent factories. Haosheng textile, Yinxin cotton industry and other enterprises have successively introduced advanced production lines from Germany and Switzerland, advanced technology and equipment from Japan and the United States, improved the quality control system of the whole process from raw material procurement, R & D and production to product sales and follow-up service, Shenghong textile introduced advanced sizing equipment from Japan Tsudakoma, and Runtai clothing introduced automatic hanging garment production line.

Pay attention to green development. Relying on "the first batch of provincial low-carbon Park pilot units in Henan Province", the planning scheme of low-carbon park is formulated with high standards, the green transformation of the park is promoted, and the low-carbon development mode of clean development, efficient development, low-carbon development and sustainable development is constructed. Wanliyuan cotton Co., Ltd. was awarded the innovative cotton textile enterprise of energy conservation and emission reduction, and Shenghong textile was awarded the green and clean production enterprise in China filament weaving industry.

Focus on brand product innovation. We will persist in making textile and clothing a beautiful business card of Taikang, and focus on cultivating a number of brand enterprises, such as wanliyuan, Runtai, Haimeng, Shenghong, Yinxin, and so on, and call Taikang textile and clothing brand. Yinxin cotton industry, wanliyuan cotton industry and other enterprises were rated as advanced brand building enterprises by the provincial industry and Information Technology Commission. Wanliyuan cotton industry has been rated as one of the "top 100" enterprises in China's cotton textile industry for two consecutive years.

In order to optimize the business environment and promote the development of enterprises, Taikang county Party committee and government focus on improving the service platform and promoting the driving force of industrial transformation. They have formulated service management mechanisms such as "1 + 1 + 1" subcontracting project working mechanism, chief service officer, "five one" tracking service, "five one" node promotion, and weekly "one three five" tracking service. We will unswervingly deepen the reform of release, management and service, comprehensively implement the "immediate, online, and one-time" examination and approval services, and strive to create a business environment with "less examination and approval items, high efficiency and excellent service quality".

Taikang, a new textile industry city, has risen. In the first year of the 14th five year plan, Taikang county will continue to firmly establish the five development concepts of "innovation, coordination, green, openness and sharing", implement the strategy of strengthening the county by quality, actively promote the intelligent transformation of the textile and garment industry, promote the industrial transformation and upgrading, and promote the sustainable and healthy development of Taikang economy.