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Intelligent Manufacturing Enters The Park · Lanxi Station And 2021 China Textile Industry Intelligent Manufacturing Field Meeting Held
On July 7, 2021, under the guidance of national manufacturing Power Construction Strategy Advisory Committee, sponsored by intelligent manufacturing system solution supplier alliance, China Textile Industry Federation, Zhejiang intelligent manufacturing expert committee, Lanxi Municipal People's government, China Textile Machinery Association, China Cotton Textile Industry Association, Zhejiang University of technology, Saite global machinery (Qingdao) Co., Ltd The 2021 China textile industry intelligent manufacturing on-site meeting was held in Lanxi, Zhejiang Province, CO organized by Hengtian Heavy Industry Co., Ltd. and Bigelow group. It is reported that the activity of "intelligent manufacturing entering the park" in Lanxi station was started in March 2021. 44 experts from the intelligent manufacturing expert advisory committee of the Ministry of industry and information technology, the intelligent manufacturing system solution supplier alliance and the textile industry sub alliance conducted on-site diagnosis on 15 textile enterprises in Lanxi City Existing problems and solutions to carry out on-site diagnosis and guidance.
Zhou Ji, academician of the Chinese Academy of engineering and director of the Strategic Advisory Committee for building a national manufacturing power, Wang Hong, deputy director general of the first Department of equipment industry of the Ministry of industry and information technology, Gao Yong, secretary general and vice president Li Lingshen, member of the Chinese Academy of Engineering and President of Donghua University, Yu Jianyong, academician of the Chinese Academy of engineering and President of Zhejiang University of technology, Chen Wenxing, Lu Shan, vice governor of Zhejiang Provincial People's government; Mao Guanglie, director of Zhejiang intelligent manufacturing expert committee; Xing Zhihong, deputy secretary of Jinhua Municipal Party committee and mayor of Municipal People's government; Chen Fengqi, Secretary of Lanxi municipal Party committee; and leaders from relevant departments of the Ministry of industry and information technology, various professional associations of China Textile Federation, Department of economy and information technology of Zhejiang Province, Department of science and technology of Zhejiang Province, Jinhua City and Lanxi City Representatives from universities, manufacturing enterprises and suppliers of textile industry attended the meeting.
The meeting was held simultaneously in the form of online and offline, and the total number of online participants was nearly 180000.
The morning meeting was presided over by Cheng Duofu, Secretary General of intelligent manufacturing system solution supplier alliance and vice president of China Institute of electronic technology standardization.
Wang Hong, deputy director of the first Department of equipment industry, Ministry of industry and information technology
Wang Hong said in his speech that since the 13th five year plan, the Ministry of industry and information technology has made great progress in intelligent manufacturing through various measures such as intelligent manufacturing pilot demonstration, standard system construction and system solution supplier cultivation. First, the supply capacity has been greatly improved, and the domestic market satisfaction rate of intelligent manufacturing equipment has reached 50%, There are more than 40 system solution suppliers in the subdivided industries with the main business income of more than 1 billion yuan, and the emerging industries such as industrial robots and 3D printing have developed rapidly at a speed of more than 30%. 2、 With the continuous improvement of the supporting system, an international advanced intelligent manufacturing standard system has been established. A total of 285 national standards have been studied and issued, and 28 international standards have been established, covering all aspects of the whole process of production and manufacturing. 3、 The results of popularization and application are constantly showing. A number of new formats and modes such as network collaborative manufacturing and process manufacturing have emerged. Emerging technologies such as artificial intelligence and 5g have been continuously integrated into the manufacturing industry, forming a number of typical application scenarios.
Wang Hong mentioned that during the "14th five year plan" and even for a longer period of time, we will still adhere to the main direction of Intelligent Manufacturing: first, we will further accelerate the innovation of intelligent manufacturing system by strengthening the key core technology research, accelerating the development of system integration technology, promoting the construction of new innovation network. Second, through the construction of intelligent manufacturing demonstration factory, promote the digital transformation of small and medium-sized enterprises, expand the application of intelligent manufacturing industry, promote the development of regional intelligent manufacturing, and continuously deepen the application and promotion of intelligent manufacturing. Third, by vigorously developing intelligent manufacturing equipment, developing industrial software products, creating system solutions, further improving the supply support capacity of intelligent manufacturing. Fourth, through in-depth promotion of standardization work, strengthening personnel training, improving information infrastructure, and strengthening security, the foundation for intelligent manufacturing development has been continuously consolidated.
Since September last year, the "intelligent manufacturing into the park" activity has provided on-site services to more than 110 enterprises in 16 parks in 6 provinces / cities, and led local and industrial sub leagues to carry out more than 120 park entry activities, which has been widely praised by local governments and enterprises. For how to further improve the "intelligent manufacturing into the park" activities, Wang Hong suggested: first, to strengthen coordination. 2、 We should focus on small and medium-sized enterprises, cultivate a number of lightweight, easy to maintain, low-cost solutions, and form a method path to enable the digital transformation of small and medium-sized enterprises with intelligent manufacturing as soon as possible. 3、 We should do a good job in summarizing and promoting the selection of a number of intelligent factories, intelligent workshops and intelligent scenes, and "bring out" the mode experience that can be promoted and copied.
Gao Yong, party secretary and Secretary General of China Textile Industry Federation
In his speech, Gao Yong said that during the "13th five year plan" period, significant progress has been made in the intelligent textile industry and equipment technology level. Remarkable achievements have been made in the construction of intelligent production lines for chemical fiber, spinning, printing and dyeing, clothing and home textile, and breakthroughs have been made in a number of key single machines and equipment, such as cotton spinning carding combined machine, high-performance special knitting equipment and automatic computerized flat knitting machine. The readiness rate of intelligent manufacturing reached 10.4%, the digitization rate of textile industry equipment reached 52.1%, and the networking rate of digital production equipment reached 45.3%, which was slightly higher than the national average level in terms of digitalization, informatization, networking, intelligent application and popularization.
However, the automatic production of weaving has not been fully opened up, there are difficulties and blocking points. With the emergence of Lanxi experience, the construction of intelligent weaving workshop has also made amazing progress. In the past few years, Lanxi textile industry, which mainly focuses on woven fabrics, has actively explored the promotion of digitalization, informatization and networking, and has introduced the willingness of intelligent manufacturing for small and medium-sized enterprises as the basis, and cloud platform service as the focus, providing lightweight transformation, general-purpose The sustainable, reproducible and easy to promote experience of Lanxi provides a good path and practical experience for the upgrading of intelligent transformation of textile industry, which is mainly composed of small and medium-sized enterprises, and is worth learning and promoting.
Gao Yong pointed out that during the "14th five year plan" period, we should build a high-quality textile manufacturing system: promote the upgrading of the industrial base, upgrade the modernization of the industrial chain, and promote the high-end manufacturing capacity. In the aspect of textile intelligent manufacturing, we should implement it from two aspects: first, new production capacity and new projects should comprehensively promote the textile intelligent demonstration production line; 2、 About 50% of the existing process equipment with CNC devices should apply the experience of Lanxi, implement digital, information and network transformation and upgrading, so that intelligent manufacturing can enter the homes of ordinary people and blossom in the whole industry.
Gao Yong specially mentioned that in view of the industrial clusters, the large number and wide range of small and medium-sized textile enterprises need to implement intelligent manufacturing with the help of external forces, cultivate suppliers and industrial financial service institutions of intelligent manufacturing system solutions for small and medium-sized enterprises, innovate the cooperation and service mode facing small and medium-sized enterprises, and help small and medium-sized enterprises to transform intelligently. At the same time, build a public service platform to let intelligent manufacturing suppliers actively connect with industrial clusters and enterprises. Through consultation and diagnosis, supply and demand docking, establish industry benchmark enterprises, promote mature and replicable system solutions, and create the industrial ecology of textile intelligent manufacturing around the industrial characteristics of the cluster.
Lu Shan, vice governor of Zhejiang Provincial People's Government
In his speech, Lu Shan briefly introduced the current situation of textile industry in Zhejiang Province, and put forward hope for the continuous promotion of intelligent manufacturing. According to reports, in 2020, Zhejiang Province will realize industrial added value of 2.27 trillion yuan, accounting for 7.4% of the country, ranking fourth in the country. Textile and garment industry is one of the pillar industries in Zhejiang Province. In 2020, the textile industry of Zhejiang Province will achieve an output value of more than 900 billion and produce about 3.168 billion pieces of clothing. He said that behind this huge market, there is a huge pressure of transformation and upgrading. Enterprises have many puzzles and difficulties in intelligent manufacturing and future development.
Lu Shan said that many leaders and experts gathered in Lanxi at this meeting. Based on the 13 intelligent transformation modules of the textile industry and the "4 + X" lightweight transformation experience explored by Lanxi in the early stage, he hopes to further refine and summarize the early experience in textile, especially in Zhejiang textile intelligent manufacturing transformation, It provides some experience for the intelligent transformation of national textile industry.
According to reports, Zhejiang industry has determined the development direction of high-end, digital and green around the goal of "building an advanced manufacturing base in the world". High end is to solve the problem of quality, digitization, networking and intelligence are the problems of technology development, while greening is to solve the problems of environment, energy and sustainable development of industry. These development directions are very clear, and the road and bridge to realize is intelligent manufacturing.
Lu Shan said that intelligent manufacturing will reconstruct technology, products, enterprises, industries, industrial chains and even industrial ecology. The future development mode will be marked by "industrial brain + future factory", and intelligent manufacturing will help accelerate the realization of this mode. There are many problems and problems in the future ecological construction. He expects to be able to explore some experiences for intelligent manufacturing of the whole industry by focusing on enterprises, textile industry online, and Lanxi, Jinhua and Zhejiang in general, and hopes to share these experiences with the whole industry. He believed that the future development prospects are broad and the challenges are huge. He hoped that the conference would attract more industrial enterprises, experts and service providers to jointly explore the transformation and upgrading of Zhejiang's textile and manufacturing industry in the future, help Zhejiang do well in industrial transformation and upgrading, and contribute more Zhejiang strength to the national intelligent manufacturing.
Zhou Ji, academician of the Chinese Academy of engineering and director of the National Strategic Advisory Committee for building a strong manufacturing country
In the report of "taking intelligent manufacturing as the main direction of attack and making every effort to promote the innovation and upgrading of traditional manufacturing industry", Zhou Ji made the following points: unswervingly promote the strategy of manufacturing power“ "Building modern industrial system" is one of the main development directions of building a manufacturing power; The optimization and upgrading of traditional manufacturing industry is one of the important tasks of building a manufacturing power; Taking intelligent manufacturing as the main direction, promoting the innovation and upgrading of traditional manufacturing industry, and the countermeasures and suggestions for the innovation and upgrading of traditional manufacturing industry are analyzed.
Zhou Ji pointed out that the traditional manufacturing industry occupies an important position in the national economy. The traditional manufacturing industry is not equal to overcapacity, low-end industry and sunset industry. The key to the current development is to move from the middle and low-end of the world industrial chain to the middle and high-end. The optimization and upgrading of traditional manufacturing industry is one of the important tasks of building a strong manufacturing country; Innovation is the fundamental driving force for the optimization and upgrading of China's traditional industries. The successful practice of transformation and upgrading of traditional manufacturing industry in Zhejiang Province has set an example and demonstration for the whole country.
Zhou Ji stressed that we should take intelligent manufacturing as the main direction of attack and promote the innovation and upgrading of traditional manufacturing industry. While adhering to the main technical route of intelligent manufacturing, we should promote the technical policy of "parallel and integrated development". Intelligent manufacturing is an innovation system covering the whole life cycle of products. We should start with intelligent products, intelligent production and intelligent integrated manufacturing system, build a new mode and new format of manufacturing industry with intelligent service as the core, and promote the comprehensive innovation and upgrading of manufacturing industry.
At the same time, five suggestions are put forward for the innovation and upgrading of traditional manufacturing industry; 2、 Strengthen strategic planning and promote the innovation and upgrading project of traditional manufacturing industry as a whole; 3、 Take intelligent manufacturing as the main direction, carry out a large-scale new round of technical transformation; 4、 Adhere to the principle of taking enterprises as the main body, promote enterprises to be better and stronger, and develop advanced manufacturing industry clusters; 5、 Strengthen the scientific and technological innovation of traditional manufacturing industry.
Xu Jiping, deputy director of Zhejiang intelligent manufacturing expert committee
In the keynote speech of "lightweight transformation, replication promotion, practical service -- Taking the park activities as an opportunity to promote the realization path of intelligent manufacturing of small and medium-sized cotton weaving enterprises in Lanxi", Xu Jiping shared the experience of Lanxi in promoting intelligent manufacturing from four aspects: Lanxi exploration, alliance assistance, service experience and future calculation.
According to reports, Lanxi's exploration of intelligent manufacturing has been promoted in four aspects: first, focusing on the main attack direction and strengthening the government's promotion. Second, we should focus on the quality of pilot projects and strengthen the control of links. It includes the screening of pilot enterprises, optimization of solutions, specification of engineering contracts and acceptance of pilot projects; Third, focus on replication and promotion, and strengthen sample extraction. The "4 + X" digital and lightweight transformation samples are established to realize data access, application data, presentation data and implementation of training. Fourth, focus on cloud services and strengthen the platform foundation. The competition selects the platform service provider, optimizes the solution, stimulates the enterprise will.
Talking about the alliance's assistance, he said that with the support of the intelligent manufacturing system solution supplier alliance and China Textile Machinery Association, the activity was promoted, and the national intelligent manufacturing advantage resources, experience and successful cases were further introduced into Lanxi. Through the thorough preparation, grasp the needs of Lanxi enterprises, with the help of expert diagnosis, introduce the national advantageous resources, rely on the design scheme, and promote the construction of intelligent textile factory.
In his speech, he shared his experience in promoting the intelligent manufacturing work in Lanxi. He said that the first difficulty lies in the introduction, and the most important is the import. It is difficult for small and medium-sized enterprises to make intelligent manufacturing; The key to success of Lanxi's practice lies in its introduction. Secondly, respect individuality and pay attention to commonness. Third, change offline first and follow up online. The intelligent transformation of manufacturing system in the factory is the foundation, which needs to be carried out first. The industry cloud platform is a sharp tool and needs to be followed up; Fourthly, it is very important for the government to do well; Fifthly, the focus of expert service is landing.
It is reported that in the future, Lanxi will make efforts to expand the scope of enterprises; In depth application of data efforts, increasing the application scenarios, to maximize the value of data; Based on data-driven, vigorously promote equipment automation, promote the workshop "less people" to deal with the "difficult recruitment" of front-line workers; Focus on point to area, expand the service area of cloud platform, and build the industry-leading industrial Internet platform; Adhere to people-oriented, strengthen the construction of digital intelligent staff team, and continue to push Lanxi intelligent manufacturing.
Chen Fengqi, Secretary of Lanxi municipal Party committee
Chen Fengqi introduced the establishment of "textile industry intelligent manufacturing demonstration city". He pointed out that the manufacturing industry is the most solid foundation of Lanxi, and digitalization is the biggest outlet at present. Guided by the "No.1 Project" of digital economy and digital reform, Lanxi has taken the lead in establishing "textile industry intelligent manufacturing demonstration city" in China, formed a "4 + X" mode suitable for digital transformation of small and medium-sized textile enterprises, launched the "8 + 3" application scenario, and achieved a good effect of increasing the average benefit of pilot enterprises by 12.3%, The "Lanxi path" of textile industry digitization has been explored.
According to reports, Lanxi "textile industry intelligent manufacturing demonstration city" creation work mainly includes:
1、 Seize the opportunity of digitalization and aim at the strategic direction of textile industry transformation and upgrading. This is mainly based on Lanxi's deep industrial foundation, strong transformation needs of enterprises, and practical and accurate strategic guidance from experts. There are more than 500 textile enterprises in Lanxi, among which there are more than 140 Enterprises above the designated size. The total output value of the textile industry has exceeded one third of that of the whole city. The output of denim and pure cotton elastic leisure fabric are ranked first in China. The export of denim fabric accounts for one seventh of the country's total, and the total cotton leisure elastic fabric accounts for 80% of the national market share. Facing the practical problems of high cost, thin profit and high market competition pressure, improving technology and management has become the consensus of more and more enterprises. Since 2018, Zhejiang intelligent manufacturing expert committee has been stationed in Lanxi to "check the pulse" and guide the transformation and development of Lanxi textile industry, enhancing the confidence of local textile industry in digital transformation.
2、 Gather the joint efforts of government, professional and enterprise to explore the "Lanxi path" of Intelligent Manufacturing in textile industry. Lanxi not only pays attention to the government's achievements, promotes new development with new responsibilities, but also pays attention to the opinions of experts, leading the new transformation with new thinking, and also pays attention to the kinetic energy of enterprises to stimulate new vitality with new policies. It is understood that Lanxi will give special fund subsidies according to 50% of the investment in software, hardware and cloud, so as to ensure the capital demand of enterprises. At the same time, it provides free office space for Lanxi project contractors, and guides them to gather in Textile Industrial Park to form a new digital industry; The contractors registered in Lanxi will be given 10% of the revenue of the previous year, and actively create a business environment where they can live, do well and are unwilling to go.
3、 Deepen the promotion of the whole industry and form the "Lanxi experience" of digital butterfly transformation of traditional industries. On the one hand, promote the full coverage of Intelligent Manufacturing in the textile industry, on the other hand, use intelligent manufacturing to lead the transformation and upgrading of traditional manufacturing industry.
Chen Fengqi said that Lanxi will take this meeting as an opportunity to accelerate the establishment of an intelligent manufacturing demonstration city in the textile industry, and strive to make greater breakthroughs in the "whole industry + city wide" intelligent manufacturing.
Yu Jianyong, academician of Chinese Academy of engineering and President of Donghua University
Yu Jianyong shared the information with the theme of "the current situation and development of Intelligent Manufacturing in textile industry". He said that the development opportunities of the textile industry are reflected in: China's goal of becoming a powerful textile country has been basically achieved; The textile industry has entered a new stage of high quality development; The complex development situation puts forward new requirements for intelligent textile manufacturing; There are four key development projects in the 14th five year plan.
Focusing on the status quo of intelligent textile manufacturing, he analyzed the architecture, development path and digital level of the industry. He said that the digitization of China's textile industry has been at a high level, network upgrading is in full swing, and intelligent development has also started. In terms of digitization, he introduced digital control production line of chemical fiber, digital control production line of spinning, textile big data platform and digital twin technology. In terms of networking, the status quo of textile industry internet, 5g + industrial Internet technology enabling textile intelligent production line, enabling chemical fiber filament intelligent production line and big data enabled smart park are analyzed. In terms of intelligence, this paper analyzes the development status of intelligent robot, intelligent detection system, intelligent control technology, data-driven intelligent operation and maintenance technology of textile equipment, customized clothing design, data-driven intelligent marketing and the development status of intelligent textiles.
In the prospect of textile intelligent manufacturing, he said that the industry will present two major trends: one is the independent intelligent textile manufacturing system. Including independent perception and analysis of big data; Equipment decision control; Group intelligence collaborative optimization; Micro service collaboration network structure is continuously promoted. The second trend is the integration of the whole industry chain with intelligent ecology. He said that the integration of the whole industrial chain with intelligent ecology will become inevitable. Meanwhile, the cluster oriented distributed cloud collaborative industrial Internet, multi cluster collaborative development system, whole industry chain collaborative manufacturing system, ecological chain mutual trust mechanism based on blockchain, and networked collaborative rapid response service system will be gradually established.
Chen Wenxing, academician of Chinese Academy of engineering and President of Zhejiang University of Technology
Chen Wenxing shared information on "digital transformation path of small and medium-sized enterprises: Taking Zhejiang textile industry as an example". Chen Wenxing pointed out that digital transformation is an effective way to upgrade the industry. Large enterprises have abundant capital, and the implementation of digital transformation has inherent advantages. For example, Tongkun's intelligent manufacturing is very smooth. However, the digital transformation of small and medium-sized enterprises is faced with relatively high cost of digital transformation; It is difficult to standardize the internal management of enterprises, and the requirements of customization are high; Lack of information management personnel and other difficulties.
In view of this situation, Zhejiang textile industry intelligent manufacturing takes the lead in small and medium-sized enterprises. For example, Zhuji and Yiwu promote intelligent knitting manufacturing, improve the degree of equipment automation, formulate the interconnection standards of knitting equipment, and realize the networking of heterogeneous equipment; Ningbo kangsaini's wool textile intelligent manufacturing has created a high standard of future factory samples; The silk industry intelligent manufacturing of Xinchang Dali silk improves the ability of data collection and reduces the labor intensity of employees; In terms of Intelligent Manufacturing in cotton weaving industry, Lanxi City refined the "4 + X" mode; Changxing water jet weaving intelligent manufacturing, water jet loom upstairs, one industry cloud services many parks and enterprises.
Chen Wenxing also shared the experience of digital transformation of Zhejiang textile industry: 1. Leaders attach importance to it, the government guides, and organizes professional teams to guide the implementation; 2、 To solve the pain point, it is not comprehensive, automation and informatization complement each other; 3、 Professional team, settled in the local, improve the precision service ability; 4、 Propaganda and training, dispelling concerns, tracking the whole cycle of digital transformation; 5、 The implementation effect can be seen.
At the meeting, the opening ceremony of cotton intelligent manufacturing transformation promotion center and China Textile and garment big data center (Lanxi data center) was also held.
Hou Xi, vice president of China Textile Machinery Association (left), Cheng Duofu (middle), vice president of China Institute of Electronic Technology Standardization (Center), and Wang Xinfeng (right), deputy secretary of Lanxi municipal Party committee and mayor of Lanxi City, unveiled the promotion center of cotton intelligent manufacturing transformation.
Yin Qiang (left), deputy director of Information Department of China Textile Industry Federation, and Wang Xinfeng (right), deputy secretary of Lanxi municipal Party committee and mayor (right), unveiled China Textile and garment big data center (Lanxi data center).
The afternoon meeting was presided over by Zhang chuanxiong, deputy director of science and Technology Development Department of China Textile Industry Federation.
Zhai Yanju, director of Information Department of China Textile Industry Federation
Zhai Yanju analyzed the "data map of the integration of industrialization and industrialization of textile industry". According to reports, the project is jointly completed and released by the national industrial information security development research center and China Textile Federation. The data are used to show and analyze the development situation, development level and development focus of the integration of industrialization and industrialization in the textile industry in recent years.
It is reported that by 2020, the project has conducted data survey on more than 8600 textile enterprises, of which 82% are private enterprises, 92.2% are small and medium-sized enterprises and micro enterprises.
According to the survey and analysis, from the overall situation of the integration of industrialization and industrialization of the textile industry, the development level of the integration of industrialization and industrialization of the textile industry has increased by 15.9% during the 13th Five Year Plan period, and the indicators of solid foundation, single business integration and application, data integration and interconnection, business collaborative innovation and other aspects have achieved an average leap of 10% - 30%. From the perspective of digitalization and networking of production equipment, in 2020, the digitization rate of production equipment in textile industry will reach 52.1%, and the networking rate of digital equipment will reach 45.3%, both higher than the national average level. From the digital level of key links, by 2020, the popularization rate of digital R & D tools in textile industry will reach 70.3%, and the CNC rate of key processes will reach 49.7%, which is slightly lower than the national average level. From the application of industrial software, the popularity of ERP and MES in textile industry has been steadily improved in recent years. The popularization rate of ERP software mainly used for enterprise operation and management has reached 62.6%, and that of MES software mainly implemented by workshop manufacturing has reached 24.5%. From the perspective of enterprise business cloud situation, the proportion of textile enterprises applying industrial cloud platform will reach 50% in 2020, and the overall application rate is higher than the overall level of manufacturing industry.
From the perspective of innovation and application of new models and formats, the textile and garment industry faces b-end and C-end, and has a high penetration rate of Internet, which is an industry with more new modes and formats. From the perspective of intelligent manufacturing readiness rate, the foundation of Intelligent Manufacturing in textile industry has been continuously consolidated, and the construction process of intelligent production line and intelligent workshop has been accelerated.
Focusing on the development of integration of industrialization and industrialization in the future, it is introduced that by 2025, the evaluation index of the integration of industrialization and industrialization in the textile industry will exceed 60, and efforts will be made to promote: the basic capacity of enterprises' digitalization will continue to improve; Speed up the construction of digital and intelligent workshop or factory; We will vigorously promote the construction and application of the industrial Internet platform in the textile industry, and strengthen the public service ability of the integration of industrialization and industrialization.
Qiu Haibin, chairman of Zhejiang Xinhai Textile Co., Ltd
Qiu Haibin shared the experience of Xinhai textile intelligent manufacturing transformation from four aspects: why to do it, how to do it, what to do and experience of intelligent transformation.
On why to do it, Qiu Haibin said that intelligent manufacturing is the inevitable development of science and technology, the requirement of national strategy, the requirement of industry competition and product upgrading.
Around the problem of how to do it, Xinhai's understanding is that intelligent manufacturing is to analyze and diagnose the data by using relevant software tools on the basis of big data, and conduct manual or intelligent intervention in the operation process. The Xinhai policy of intelligent manufacturing is system planning, step-by-step implementation, long-term investment and continuous improvement. Therefore, the enterprise has designed seven system planning blueprints to realize lean production and information empowerment. It includes Bi decision system, ERP system, energy system, storage system, MES system, supply chain management system and marketing management system.
As for what Xinhai has done, it is reported that under the guidance of Zhejiang intelligent intelligent manufacturing expert group, the enterprise follows the 4 + X mode, basically networking the equipment, completing the collection of all production data and realizing the interconnection of various systems. The enterprise has installed management Kanban and mobile app system to realize visual and paperless management. In the aspect of personalized intelligent reform project, Xinhai has completed the development and application of ERP, MES, energy management system, intelligent cloth inspection system, etc. It is reported that the enterprise has focused on promoting the upgrading of ERP system; Big data Kanban; Energy management system, as well as intelligent cloth inspection system upgrade.
Talking about the experience of enterprise intelligent reform, Qiu Haibin said that intelligent manufacturing work is both simple and complex; It can be small investment or large investment; There are tens of millions of paths of intellectual reform, and the first is practical; The concept of "five modernizations" has always been carried out, that is, clear thinking, systematic architecture, lightweight investment, sustainable promotion and structure utilization.
Chen Tao, marketing director of Saite global machinery (Qingdao) Co., Ltd
In the practice sharing of new era intelligent factory, Chen Tao said that smart factory is not the outlet but the trend of the times. The digital Internet in the field of consumption forces the industry to go digital and intelligent. At present, there are some problems in the warehousing and logistics of textile industry, such as inaccurate inventory, unable to view data in time, difficulty in daily inventory, low space utilization, and relatively isolated management software. Therefore, intelligent logistics warehousing and building smart factory management platform (that is, integrating ERP, MES, WMS and other management software) has become an important practice direction of textile smart factory in the new era.
The global smart factory is a digital chemical factory that focuses on improving customer experience, takes digitalization as a means and makes all-round innovation to create a leading digital chemical factory. The construction of Zhejiang Wanzhou digital chemical plant in Lanxi is the representative work of global smart factory. Wanzhou digital chemical plant takes intelligent logistics as the carrier, digital information flow as the guide, cash flow as the fundamental management main line, and realizes intelligent management as the basic goal. It overcomes the difficulties of empiricism, backward basic management process, inaccurate data maintenance, and software incompatibility. It further promotes the digital process reengineering, and realizes the industry-leading technical performance The product quality is stable and reliable; Fast and accurate service; The delivery time is shortened; Comprehensive cost reduction and other goals.
Han Aiguo, deputy general manager of weaving engineering division of Hengtian Heavy Industry Co., Ltd
Han Aiguo shared the digital system solution of sizing workshop. He mentioned that GA series high-efficiency digital sizing machine has mature and efficient warp sizing process, and a variety of process combinations can meet the needs of different customers. Through the digital management of sizing process parameters, digital automatic sizing system, online detection and storage system of sizing rate, automatic monitoring and alarm system of slurry viscosity, yarn breakage monitoring system based on machine vision, full axis automatic yarn cutting system of winding loom, centralized automatic lubrication system of sizing machine bearing, etc The automatic up and down system of warp beam of sizing machine realizes the digitization of sizing process. In addition, the integration of supervision, remote operation and maintenance, as well as the local area network based sizing digital production management platform, and the intelligent housekeeper system of sizing machine based on cloud service platform have also significantly helped the intelligent sizing workshop. Han Aiguo said that in addition, the intelligent link between the construction of intelligent warp shaft storehouse, the storage of AGV transport warp beam, the lifting and lowering of warp beam, the lifting and lowering of warp beam, the loading and unloading of sizing loom, and the transportation of AGV from weaving shaft to reed area are the key to the intelligent development of sizing workshop, and efforts should be continued to explore.
Lanxi is the most important sizing machine market of Hengtian Heavy Industry Co., Ltd. at present, more than 100 sizing machines are in use. Among them, Wanzhou Holdings has 19 sizing machines of various models, and is the user of the first ga310 sizing machine; The first automatic sizing system has also been put into use in Lanxi jade and silk textile industry, which provides guarantee for its green sizing process. Next, Hengtian heavy industry will still provide high-quality system solutions for the digitalization of sizing workshops in Lanxi and even the whole industry.
Chen Wei, general manager of Zhejiang Tianheng Information Technology Co., Ltd
Chen Wei made a report on "taking innovation as the driving force, taking service as the cornerstone, and laying a good foundation for information transformation" positional warfare ". He pointed out that in the first two batches of pilot projects in the Informatization Transformation of Lanxi, 55 cotton textile enterprises were visited and 22 solutions were provided. Tianheng undertook the transformation work of 12 enterprises; At the same time, the construction of Lanxi cotton textile industry internet platform has been initially completed and is in the promotion stage.
Chen Wei introduced that in the Informatization Transformation of Lanxi, the mode of "4 + X" was promoted. On the basis of common intelligent reform contents such as "getting through data", "applying data", "presenting data" and "implementing training", Lanxi launched personalized modules such as "intelligent cloth inspection" and "intelligent production scheduling", and carried out online deployment of budweiyun platform. Among them, Xinhai textile "through the data" example, reduced 80% of the statisticians; In the "application data" example of Wanzhou textile, the operating cost is reduced by 10%, the labor force is reduced by 16%, the delivery error rate is reduced by 20%, and the comprehensive efficiency is improved by 2%“ "Presenting data" optimizes production factors and processes by means of production workshop Kanban, mobile terminal data monitoring and digital twins“ "Implementation training" enables the seven star textile industry, which has never used the information system, to realize the whole process information transformation and upgrading in half a year.
At the same time, Chen Wei also summarized the overall experience of Lanxi information transformation: the transformation project attaches importance to adaptability; Position operations can better refine enterprise requirements and industry characteristics, and form solutions that are easy to replicate; Create lightweight transformation samples; The "supervision" function of expert group is very important.
In addition, Xiao Lihua, vice president of Alibaba group and President of Alibaba cloud Research Institute, made a report on "consumer Internet industrial Internet two wheel drive - Digital Intelligence driving new growth"; Kris coopman, service director of Bigelow group in China, gave a report on the solution of weaving intelligent manufacturing system; Sun Yuhao, director of 5g industry of China Mobile Zhejiang branch, made a report on "5g technology helps textile industry innovation and upgrading".
At the end of the report, the delegates also visited some representative textile enterprises in Lanxi, such as Zhejiang Wanzhou Holding Group Co., Ltd., Zhejiang Weichen Textile Co., Ltd., Zhejiang Xinlan Textile Co., Ltd.
(source: textile and clothing weekly)
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