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The Seminar On How To Promote Digital Intelligence To Improve The Industrial Chain Was Held In Zhangjiagang City, Jiangsu Province

2024/6/27 16:11:00 0

Yang Jinchun

 

   In recent years, the new generation of information technology has accelerated its innovation and increasingly integrated into the whole process of economic and social development in various fields. The development of digital economy is unprecedented in its speed, scope and influence. In order to speed up the digital transformation of the textile industry, build a digital foundation suitable for the new quality productivity, and promote the deep integration of the industry and the digital economy, on June 25, a seminar on the development of new quality productivity and the construction of smart industrial chain for national textile and clothing enterprises was held in Zhangjiagang, Jiangsu Province, with the theme of "integrating numbers into reality and seeking new quality".

   This meeting is under the guidance of China Textile Industry Federation and Zhangjiagang Municipal People's Government, sponsored by China Textile Industry Enterprise Management Association, organized by Zhangjiagang Textile Industry Association, Zhangjiagang High tech Zone (Tangqiao Town) Chamber of Commerce, and co organized by China Textile Industry Federation Industrial Cluster Working Committee and China Textile Industry Federation Industrial Park Working Office, The Secretariat of the Pilot Construction Work for the Quality Improvement Demonstration of the Textile Industry in the Yangtze River Delta provides support.

   More than 100 digital transformation benchmark enterprises from key regions of the country gathered together to share successful experiences and transformation achievements and explore win-win cooperation paths.

   Message

   New breakthrough in industry digital construction

   Accelerate to a higher level

   Liu Dongxing, Vice Mayor of Zhangjiagang Municipal People's Government, pointed out in his speech that Zhangjiagang is an important textile industry base in China. In recent years, it has closely followed the high-end, intelligent, green, characteristic and digital development path of the manufacturing industry, vigorously promoted the restructuring of the textile industry, and made every effort to improve the comprehensive competitiveness of the textile industry. The industrial chain of wool spinning, cotton spinning, knitting, chemical fiber, clothing, printing and dyeing has been constantly improved. In particular, the revenue of the whole industrial chain of wool spinning exceeds one third of the province, and the annual turnover of wool accounts for more than 60% of the country. At present, Zhangjiagang is making every effort to promote digital transformation. 80% of the production equipment of textile enterprises above designated size has reached the domestic and international advanced level. It has been awarded one national green factory, 13 green design products and 7 provincial intelligent manufacturing demonstration workshops. The convening of this seminar is conducive to technological innovation, digital transformation, green intelligent manufacturing, brand cultivation of the textile industry, and boosting the industrial chain of the textile industry to a higher level and higher quality.

   Han Ping, the former president of Jiangsu Textile Industry Association, said in his speech that in accordance with the requirements of the Three Year Action Plan for Digital Transformation of the Textile Industry from 2022 to 2024 of China Textile Federation, Jiangsu Province has actively promoted digital transformation, and a number of textile and clothing enterprises have made new breakthroughs in industrial technical equipment and digital construction. Nantong Dasheng, Wuxi Yimian and Jiangsu Taida have their own characteristics in cotton spinning intelligence, and have entered the national advanced ranks; The intelligent customization and logistics system of Home of Hailan and Bosideng, the home textile automatic production line of Hongliu and Hailingmeng, and the intelligent production line independently developed by Shenghong Printing and Dyeing are leading in the country; Changzhou Hualida Company and other enterprises are also changing with each passing day in the transformation of clothing intelligent production technology and equipment, and the production efficiency and product quality of clothing have been greatly improved.

   Han Ping said that at present, the whole industry has attached great importance to and seriously considered the digital transformation of intellectual property. To this end, he put forward two suggestions: first, the textile industry should strive to keep up with the trend of the new round of scientific and technological revolution, and actively do a good job in training and reserving technical personnel; Second, we should learn from Huawei's experience in corporate structure, equity incentive, R&D system, cultural construction, etc., and reform and innovate in combination with our own characteristics to adapt to scientific and technological revolution and industrial change. This will also generate huge new quality productivity.

   Xia Lingmin, secretary-general of China Textile Industry Federation and president of China Textile Industry Enterprise Management Association, said in his speech that deep integration into the digital economy and promoting the synergy of resource elements, industrial structure, spatial layout and market demand are the top priorities of the textile and clothing industry in cultivating and developing new quality productivity. In the process of building a smart industrial chain and a supply chain, the digital transformation of the industry presents the following characteristics: the in-depth application of digital technology speeds up the innovation and upgrading of the production model, promotes the transformation of the division of labor to cross temporal and spatial coordination, and promotes the improvement of the green ecological level of the industry.

   Xia Lingmin pointed out that accelerating the development of new quality productivity and building smart industrial chains and supply chains are the inevitable choice to create new development models and new competitive advantages in the digital economy era, and are strategic changes related to the future survival and development of enterprises. It is also necessary for enterprises in the textile industry to continue their efforts under the strong support of governments at all levels. Specifically, the following work should be done well: first, promote management innovation and accelerate the release of data element value; Second, promote model innovation, improve digital service capabilities, and accelerate the formation of a development pattern of "large enterprises building platforms, small and medium-sized enterprises using platforms"; The third is to promote concept innovation, promote entrepreneurship and actively explore future industries.

   Keynote speech

   Digital transformation of supply chain

   Speed up and promote high-quality industrial development

   Cao Xuejun, the former first level inspector of the Consumer Goods Industry Department of the Ministry of Industry and Information Technology and a member of the Expert Advisory Committee of the China Textile Industry Federation, elaborated on the digital application focus of China's manufacturing industry and the digital transformation progress of the textile industry, and put forward suggestions on the direction and development of digital transformation of small and medium-sized textile enterprises. At present, China's textile industry has made positive progress in digital transformation, which is mainly reflected in the formation of digital production line workshops for cotton spinning, chemical fiber, weaving, printing and dyeing, clothing, home textile, industrial use, textile machinery, etc; The popularization rate of equipment digital transformation and software application has increased; The digital application scenario covers the whole process of R&D design, production manufacturing, operation management, logistics warehousing and distribution; Personalized customization, networked collaboration and other new models and business formats; Build a group of smart supply chain platforms dominated by leading enterprises and industrial parks; Form a batch of digital system solution providers and digital service platforms. Last year, the China Textile Industry Federation released the Action Plan for Building a Modern Textile Industry System (2022-2035), which focuses on the digital and intelligent transformation and upgrading of SMEs.

   In this regard, Cao Xuejun suggested that the future work direction should be enterprise oriented, chain driven, and coordinated to improve total factor production capacity and cultivate new quality productivity. Among them, SMEs in the textile industry should pay special attention to key links such as digital R&D and design of products and processes, digital transformation and operation management of equipment, digital marketing management, online quality monitoring and quality control, energy management and energy optimization, intelligent logistics and storage, online monitoring and control of pollution control and emissions.

   Yang Jinchun, executive vice president of China Textile Industry Enterprise Management Association, said in his keynote speech "Accelerating the transformation of digital intelligence and improving the management level of textile and clothing supply chain" that in the future, to strengthen supply chain management, we should focus on strengthening the multi-dimensional coordination of all links of the supply chain, promoting the lean management of the supply chain, accelerating the digital transformation of the enterprise supply chain, improving the green supply chain system of enterprises Build a global supply chain network, improve the resilience and security level of the enterprise supply chain, and actively apply the AI model to more accurately match the enterprise supply chain management needs. At the same time, the China Textile Enterprise Association will lead enterprises to actively go abroad and promote the sharing and exchange of supply chain management information and docking cooperation at the Asia Pacific Textile and Clothing Supply Chain Expo and Summit Forum held in November this year.

   At present, the Council of China Textile Enterprise Association has just voted to establish a "Specialized Committee on Supply Chain Management". Later, it will also give full play to the functions of the specialized committee to do a good job in all aspects of the supply chain, focusing on service support, talent support, and standard support, and constantly improve the resilience and security level of China's textile and clothing industry chain supply chain.   

   Experience sharing

   New scenes keep emerging

   Smart textile becomes a common practice   

   This year, "new quality productivity" firmly occupies the "C" position of the hot word. Among the ten key tasks of the government this year, "vigorously promoting the construction of a modern industrial system and accelerating the development of new quality productivity" ranks first. For thousands of enterprises in the textile and clothing industry, how to maintain a steady pace under the impact of the digital wave, and how to cultivate and develop new quality productivity, there are still many problems and puzzles that need to be explored in practice. At the meeting, industry experts and representative enterprises brought practical experience to preach for industry development.

   Zha Xiaogang, Chairman of Zhangjiagang Textile Industry Association and Chairman of Jiangsu Lianhong Textile Co., Ltd., introduced the practical experience of Zhangjiagang textile industry in digitalization with the title of "Accelerating the implementation of digital to intellectual transformation and promoting the strengthening of the textile industry chain". In recent years, Zhangjiagang's textile industry has further implemented the high-quality development plan, adhered to green manufacturing, digital transformation, and intelligent transformation, and achieved remarkable results. Dongdu Textile, Yangzi Spinning, Lianhong Textile and other backbone enterprises have been rated as Suzhou and Jiangsu demonstration intelligent workshops, and 24 enterprises have passed the evaluation of the national integration management system of industrialization and industrialization.

   He said that in recent years, centering on the working principle of "deep cultivation of the main industry and innovative development", Lianhong Textile has continuously accelerated the pace of transformation and upgrading of traditional industries, vigorously promoted the construction of intelligent transformation and digital transformation and industrial chain support, and established two parks, namely high-end textile printing and dyeing industrial park and digital economy industrial park. On the basis of consolidating the traditional main business, based on innovation and transformation, Lianhong boldly tried to establish a digital economy industrial park, learning, doing and pioneering while taking live broadcast e-commerce, tiger industrial cloud, cross-border e-commerce and fund+industry as the four major positioning of the park. Relying on Internet platforms such as Tiaoyin and Fasthand, we have joined Amazon and Zalando European e-commerce to fully participate in the field of live streaming with goods. After more than a year of practice, we have now become one of the largest live streaming bases in Suzhou, and won the title of Suzhou live streaming e-commerce base (park) in 2023.

   Cai Hong, textile process designer of Wuxi Branch of Jiangsu Textile Industry Design and Research Institute Co., Ltd., shared the First Practice of Differentiated Core spun Yarn Intelligent Workshop. The application of core spun yarn automatic and intelligent production in the whole process can realize: the vertical transportation of semi-finished products can be realized through blowing carding unit and coarse fine unit; Rieter online quality monitoring system; Automatic doffing roving fine coupling system; Spinning frame single spindle monitoring and control system; 3:1 multi connection fine networking is adopted; Twister suitable for core spun yarn production; Automatic packaging system for yarn. According to statistics, through the intelligent application of multiple scenarios, the quality of the enterprise's products has significantly improved, the rate of authentic products under the weaving process can be increased to 98%, the output can be increased by 20%, and the employment can be reduced by 70%; Effectively improve management efficiency, standardize enterprise management, and realize economical and intensive land use and industrial upgrading.

   Li Bifen, the deputy general manager of Shengzhou Youngor Wool Textile Co., Ltd., said in his "Experience Sharing of Digital Transformation" that in order to comply with the requirements of the company's product transformation and upgrading, the company has invested 100 million yuan to comprehensively improve the automation level of the company's production workshops through the upgrading and renovation of equipment such as spinning workshops and dyeing workshops; Through the introduction of production monitoring system, industrial Internet of Things, and the establishment of equipment efficiency monitoring system, digital management is adopted for the whole production process to realize the data connection of the whole industry chain, and information process control is adopted for all hundreds of processes of fabric production, which can not only monitor and manage the production process in real time, but also collect and analyze the sales order information in a timely manner, Make quick response, form a production scale of efficiently producing 4.5 million meters of high-grade wool worsted fabric, stabilize product quality, and lay the foundation for the high-end positioning of Youngor wool textile and benchmarking world-class enterprises.

   Li Dachuan, the digital general manager of Tongkun Group Co., Ltd., introduced the practical experience of Tongkun Group in realizing intelligent manufacturing by means of new technology and data operation with the title of "Tongkun on the chain - the digital ice breaking road of traditional manufacturing". Its digital transformation is divided into three stages: global objectivity, global flexibility, and global intelligence. It is reported that at present, the enterprise has access to 30000 sets of equipment and 1.5 million acquisition points. From process driven to data driven, Tongkun has launched dozens of digital applications of equipment operation monitoring and equipment maintenance, greatly improving human efficiency, machine efficiency and standardization, and saving 15000 hours/workshop/year. Tongkun takes data analysis as the starting point, continuously excavates the value behind the data, forms a closed loop, and strengthens the "Tongkun brain".

   Li Ning, the executive vice president of marketing of Huansi Smart Technology Co., Ltd., shared the AI Vision Assists the Digital and Intelligent Upgrading of the Textile Industry, and introduced in detail Huansi&Huawei's AI vision solutions. Its main layout is the panorama of quality inspection and textile, which is used for product defect detection in spinning, weaving, printing and dyeing, shoes and clothing and other factories. Compared with manual inspection, the intelligent quality inspection of this solution has higher precision, faster efficiency and lower cost. At present, it has been applied in lace, intelligent cloth inspection machine, coating, loom and other applications.

   During the conference, the participants visited Jiangsu Lianhong Textile Co., Ltd., Zhangjiagang Hengmei Textile Co., Ltd. and other key enterprises.

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